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EQUIPMENTS

RINSER FILLER CAPPER

A STRONG SOLUTION FOR A CHANGING WORLD

SEPPA has conceptualized the most Innovative methods for the growing demand of efficient bottle water packaging and complete line solutions. SEPPA's focus is on sustainable production of the RFC and consistency to create solutions for enhancing productivity, hygiene and line speed. SEPPA designs are driven towards maximum uptime and reduced cost of production. Due to the neck handling system SEPPA's RFC's Ability to handle different shapes and lower grammage of bottle is the most important feature for creating line Flexibility. This helps in launching new products designs and packaging types in the same line. The SEPPA EVATS - 1000 - RFC is the most advanced RFC for Small, medium and large scale bottling lines. Various products from water, Juice, Yoghurt, Milk, Beverage, alcohol, wine, sports drink and ice tea can be packaged in this RFC. Apart from this carbonated beverages as well as beer can be packaged in it. The RFC has variants which can handle hot fill (ie) products at 400C to 800C as well as cold fill (ie) products at 20C to 70C. Thus the RFC has flexibility in filling products of 00C to 800C.

GRAVITY RINSING FILLING CAPPING MONOBLOC FOR SMALL BOTTLES +

It is a mechanical gravity filling machine, for PET/glass bottles, designed for cold and hot filling of non-carbonated products

MODELS:


1) EVATS 1000 GT for cold filled non-carbonated water/beverage, clear juices, spirit and wine
2) EVATS 1000 GT HF for HOT FILL (up to 95 °C) and more generally for all non-carbonated beverages that require filling with recirculation

OUTPUT:

1) Fillers with from 10 to 140 valves
2)from 1200 to 50,000 b/hour on 90 ml to 2 litres with still water, spirits wine, non carbonated beverage
3)from 1200 to 36,000 b/hour on 90 ml to 2 litres with fruit juice

KEY FEATURES

  1. Central tank, with product feeding form the bottom of the rotating manifold.
  2. Entirely stainless steel (grade 304/316 /316L) draining base.
  3. Reliable, simple and easily sanitized valve.
  4. Reduced changeover down-times.
  5. "No bottle no fill",, no electronics in the machine.
  6. PET bottle transfer - neck-handling - with no need for monoblock height adjustment.
  7. Possibility of installing a level control system.
  8. User friendly touch screen HMI, with menu-based interface
  9. TRI BLOCK configuration available, for an integrated rinsing- filling-capping solution.
  10. Controlled contamination cabin, micro isolator and cap sterilizing unit available in option in order to enhance hygienic standards.
  11. This is a modular project with the same features and advantages for both configurations, with the only difference between the GT and GT HF configurations is a simple- hot-fill kit, including

  12. a pneumatic valve within the filling valves for product recirculation,
  13. a rotating manifold for product recirculation,
  14. An external tank for recovery of the recycled product and pumping back to the pasteurizer.

ADVANTAGES

  1. Centralized level adjustment, with only one intervention point
  2. Universal product deflection without deflector (swirl device).
  3. No dynamic gaskets in contact with the product: the shutter is sealed by a simple membrane, protecting the movement form contamination.
  4. Simple to operate.
  5. Evacuation to the outside of air returning from the bottles to prevent possible contamination.
  6. Automatically engaged dummy bottles as option..
  7. Valves made entirely of AISI 316 stainless steel.
  8. Quick changeover for packages with different diameters.
  9. Version HR

  10. Possibility of managing pulp up to 3 mm in diameter and 10 mm in length.
  11. Constant and controlled recirculation in bottle, regardless of the formats handled

FILLING VALVE+
BIGFILL+

Volumetric gravity filling mono-block for large size containers Bigfill is electronic rotary volumetric filler for bottling still liquid products in large PET bottles. The machine is optimized for moving and filling large formats (3 to 5 litres)

MODELS:


1) EVATS 1000 BF SP
2) EVATS 1000 BF SPECIAL option

OUTPUT:

1) Filler from 4 to 24 valves
2)From 600 to 9000 bottles/hour on 5 litres with water

KEY FEATURES

  • External tank
  • Valve with magnetic flow meter for definition of the content in the bottle.
  • Designed for filling large formats (from 3 to 5 litres).
  • No filling tube.
  • During filling, the bottle is kept in position by a mechanical gripper.
  • Inside the mono-block, the full bottles of over 5 litres are moved by the bottom
  • Simple to operate with selection of the various formats directly from the operator panel.
  • Controlled contamination cabin and cap sterilizing unit available in option in order to enhance hygienic standards
  • It can be produced with microbiological isolators, thereby minimizing the filling environment around the container

ADVANTAGES

  1. Extremely clean filling: no contact between valve and bottle
  2. High filling speed
  3. High content precision
  4. The air in the bottle does not come into contact with the product feeding circuit
  5. Automatically engaged dummy bottles.
  6. All parts in contact with the product are made of AISI 304, 316, 316L steel
  7. Simplified access for maintenance of the motor and the manifold l.
  8. Latest generation of electronic/pneumatic components, managed by an industrial PC

FILLING VALVE+
ACCUFILTRONICS +

Modular range of electronic, volumetric filling monoblocs A new, extremely innovative and flexible platform, which takes the standard SEPPA technologies to the highest level currently available on the market. By taking advantage of the modular nature of all the elements of the platform, and choosing the most suitable filling valve, it is possible to create bespoke solutions for a wide range of bottling needs. In particular, the possibility of being able to fill several products on the same production line was one of our main aims when designing the ACCUFILTRONICS platform.

At the same time, we developed new EVF filling valves, created to be perfectly integrated and interchangeable as part of this new platform. The range can be equipped with various different feeding solutions:

  1. from mixer/carbonator
  2. from pasteurizer
  3. from external tank
  4. from central tank on board

MODELS:

  1. GRAVITY ACCUFILTRONICS VM-GT-NC
  2. GRAVITY ACCUFILTRONICS VM-GT-HF-NC
  3. ISOBARIC ACCUFILTRONICS-VM -CP-HF -C
  4. GRAVITY ACCUFILTRONICS VM-GT-WF-NC

OUTPUT:

  1. Filler from 10 to 180 valves
  2. the output depends on the valve configuration and the product to fill

KEY FEATURES

  1. External or central tank (in case of pulpy products).
  2. Valve with magnetic flow meter for product dosing in each bottle.
  3. Entirely stainless steel (grade 304) draining base.
  4. No vent tube.
  5. Reduced changeover down-times.
  6. Simple to operate and great flexibility with selection of the various products/formats directly from the operator panel.
  7. PET bottle transfer - neck-handling - with no need for mono-block height adjustment.
  8. Sincro Bloc configuration available, for an integrated blowing- filling-capping solution.
  9. Controlled contamination cabin and cap sterilizing unit available in option in order to enhance hygienic standards.
  10. Extremely clean valves are ideal for the configuration of mono-bloc for cold filling of sensitive products without preservatives in Ultra Clean conditions.
  11. All the configurations can be produced with microbiological isolators, thereby minimizing the filling environment around the container.

ADVANTAGES

  1. Product deflection without deflector (swirl device) for version with contact between bottle and valve.
  2. Accurate volumetric dosing (no change-over).
  3. Filling speed adjustment to handle foaming products.
  4. Automatically engaged dummy bottles.
  5. Bottle snifting into a separate collector.
  6. The air in the bottle does not come into contact with the product feeding circuit.
  7. All parts in contact with the product are made of AISI 316L stainless steel (opt.).
  8. Quick changeover for bottles and necks with different diameters.
  9. "Dry" pressurization
  10. Simplified access for maintenance of the motor and the manifold
  11. Latest generation of electronic/pneumatic components, managed by an industrial PC.

FILLING VALVES-GRAVITY ACCUFILTRONICS VM-GT-NC+
FILLING VALVES-GRAVITY ACCUFILTRONICS VM-GT-HF-NC+
FILLING VALVES-GRAVITY ACCUFILTRONICS VM-GT-WF-NC+
FILLING VALVES-GRAVITY ACCUFILTRONICS VM-GT-HF-C+
ISOBARIC FILLING MONOBLOC +

Mechanical level filler for carbonated products in PET bottles was designed adopting advanced technologies. It has an innovative design and is equipped with special features for both filling and moving the bottles, which guarantee great advantages in terms of performance and operating flexibility. The valve is also able to fill non-carbonated products.

MODELS:

  1. dEVAYS 1000 CP: for PET bottles /GLASS

OUTPUT:

  1. Fillers with from 10 to 160 valves
  2. from 1,200 to 33000 bottles/hour 200 on 2 litres with CSD (2 to 13°C)
  3. Process STAGES: KEY features and advantages
  4. KEY FEATURES

    1. Central tank.
    2. Entirely stainless steel (grade 304) draining base.
    3. Valve with height adjustable moving filling tube to define the level in the bottle.
    4. Reliable, simple and easily sanitized valve.
    5. Reduced changeover down-times.
    6. PET bottle transfer - neck-handling - with no need for monobloc height adjustment
    7. Sincro Bloc configuration available, for an integrated blowing- filling-capping solution
    8. .
    9. Controlled contamination cabin and cap sterilizing unit available in option in order to enhance hygienic standards.

    ADVANTAGE

    1. Product deflection without deflector (swirling device).
    2. A single filling tube for all the bottle sizes.
    3. Automatically engaged dummy bottles.
    4. Manifolded decompression carried out with the filling tube raised.
    5. Quick changeover for packages with different neck and bottle diameters.
    6. FILLING VALVES

      1. A mechanical level valve with extremely reliable and sturdy moving filling tube, which requires very little maintenance.
      2. It consists of a limited number of components and has been designed for a complete sanification, to avoid every possible area of product stagnation.
      3. The valve is extremely versatile and allows different containers to be handled without format change parts. The only adjustment is the re-positioning of the filling tube that takes place simultaneously for all the valves with a centralized control.
      4. The valve is complete with decompression button and centralized circuit for discharge of the snift. This operation takes place with the filling tube lifted and allows initial pressurization of the bottle and final de-pressurization to be carried out in clean filling tube conditions, so avoiding possible turbulence caused by nebulized product put into the bottle.
      5. Available in option a second circuit for bottle fluxing and pre-evacuation.

      HYGIENE

      1. The sanitation phase is very simple and is fully automatic, by means of a control on the operator panel: the machine prepares itself for the electro-pneumatic control of all the on-off valves.
      2. The sanitation cycle is carried out in such a way that the solution laps against all the internal areas of the filler with forced flows.
      3. Automatic dummy bottles: Thanks to the moving filling tube that characterizes the filling valve, it was possible to make an engagement/disengagement system with extremely simple and functional electro-pneumatic control that ensures there is no contact between operator and machine.
      4. Circuit preset for high temperature CIP.
      5. The sanitation phase is very simple and is fully automatic, by means of a control on the operator panel: the machine prepares itself for the

      HIGHLIGHTS:

      1. Reliable, simple and easily sanitized valve.
      2. Valve with height adjustable moving filling tube to define the level in the bottle.
      3. Automatically engaged dummy bottles.
      4. Foam reduction solutions allow excellent filling performances even at ambient temperature.
      5. Reduced changeover down-times.
      6. Valves made entirely of AISI 304, 316 stainless steel.

      APPLICATION

      The main products that can be processed are: carbonated mineral water and CSDs, still mineral water, clear cold filled juices, cold filled isotonic and sport drinks, beer.

SEPPA